Season Two Episode 8 – Veneered Coffee Table with Metal Frame

Tommy checks out the finished product.

In Episode 8 of Rough Cut’s second season, Tommy steps outside his comfort zone and delves into metalworking. The Veneered Coffee Table with Metal Frame project takes Tommy to the metal works shop of Payne Engineering, just down the road from his shop in Canton, MA.

The project also gives Tommy a chance to dig deeper into veneers, something he admits he’d like to do more of. When we talked to Tommy about the project, he had some interesting things to say about both metal working and veneers.

1) At first glance, metal and wood are two totally different mediums. Did you notice any places where woodworking skills would help in metalworking?

Tommy: They’re pretty much the same. You need to cut the material methodically, metal or wood. I was interested to know that metal behaves kind of the same way, it moves with heat. In many ways they’re basically the same thing. Of course metal is much tougher and you need bigger machines to work with it. But overall it felt like it was the same skill set. Instead of carving, you’re welding.

2) What was the most challenging aspect of the table project?

Tommy: Making the veneer look like it was not difficult to do. Basically reading the grain direction and making sure that the pieces were put together seamlessly.

3) Wood veneers can be made from a number of different species of wood and can come in a number of different colors and stains. When you choose a veneer is it strictly aesthetics or is there more that comes into play?

Tommy: For me it’s all about how it looks. It’s all aesthetics. When you work with solid wood, you kind of make do with what you have. With veneers, it’s really up to you. It’s not something I’ve really had the chance to dive into, so I was excited to do a project with it.

Have a great Thanksgiving everybody and be sure to tune into Episode 9, which airs this Saturday, November 25.

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Tommy in the Press

Tommy has enjoyed some positive press coverage this past month.

Standouts include a piece in the November issue of Popular Woodworking, which covers Season Two (sneak peaks and projects), takes a closer look at Tommy’s career path and delves into the life of frequent shop guest Eli Cleveland. Be sure to grab a copy today.

Tommy was also featured in the new online magazine Everybodys and had a feature story and tips section in Woodcraft Magazine.

If you happened to catch any of these pieces, let us know what you thought!

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A Closer Look at an Arts and Crafts-Style Chair

The completed Arts and Crafts-Style Chair.

The most recent episode of Rough Cut features Tommy building an Arts and Crafts-Style Chair, an impressive project that presents challenging — but doable — techniques for woodworkers of all ability.

The episode stands out for its demonstrations on making the legs, arms and back of the chair, using mostly standard mortise and tenon joinery.

In Episode 2 Tommy once again finds himself out in California, this time in Alto Loma, where he stops in at the home of the late, great Samuel Maloof, one of the best-known chair makers in woodworking. Thoroughly inspired by the trip, Tommy returns to the shop and gets a little help from master furniture maker Chuck Bender of the Acanthus Workshop in Pennsylvania.

We pressed Tommy to tell us a little more about the episode, the project and his road trip:

1) If you were to rate the Arts and Crafts-Style Chair project on a difficulty scale, where would it land?

Tommy: It’s definitely manageable. I’d give it a solid 3 – 5 out of 10. You just need to be meticulous.

2) Any tips for the ambitious woodworkers out there who want to take this project on?

Tommy: Be methodical. Put it together piece by piece. Break it into manageable pieces and don’t get overwhelmed by the big picture. Take it on in understandable chunks and you can get through it.

3) In your opinion, what distinguishes Samuel Maloof’s work from other chair and furniture makers?

Tommy: He was a real pioneer in shaping wood. He truly stands alone in woodworking. He was a leader in that movement in shaping materials. The California curve and all that stuff came from him and that movement.

4) You attract some pretty amazing woodworkers into your shop in these episodes. This time it was Chuck Bender of the Acanthus Workshop in Pennsylvania. What did you learn from your time spent with Chuck in the workshop?

Tommy: It was great having Chuck in the workshop. He has a layman’s approach to making furniture. We met him last year on the road. He’s been in furniture making for 25 years and has tremendous skills with the hand tools. We’re thrilled that Rough Cut could give him a venue to shine some light on his school. In fact, going to his school is something that I would like to do!

Missed the Arts and Crafts-Style Chair episode? Check the Station Finder to see when it’s being replayed. Don’t miss Episode 3, when Tommy builds a detailed Pie Crust Tray!

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Reflections on a Dressing Mirror

Tommy and Steve Brown show off the completed Dressing Mirror.

Season Two of Rough Cut – Woodworking with Tommy Mac is HERE! In the opening episode, Tommy takes on a Green and Greene-inspired Dressing Mirror, a project that involves finger joints, cloud lifts and detailed drawer construction. To get a better sense of his project’s seed, as it were, Tommy takes a trip to Pasadena, California, to explore the Arts and Crafts work of Charles and Henry Greene.

We caught up with Tommy to dig a little deeper into Episode 01.

1) Which aspect or step of the Dressing Mirror project will the average woodworker find the most challenging?

Tommy: One of the hardest steps will be figuring out how to make the shim to match the saw curve and making all those consecutive cuts. It’s really a lesson on concentration on the table saw.

2) Any tips to make it more manageable?

Tommy: Mark all your pieces properly. Don’t think you can just make one or two marks and remember all the rest when you step up to the saw.

3) What attracted you to the work of Charles and Henry Greene?

Tommy: They were really on the leading edge of the Arts and Crafts movement. They are two of the most recognized. We had an opportunity to see the Gamble House up close and jumped at it.

4) What was your favorite part of the Pasadena trip?

Tommy: Going to the Emmys! It was surreal. There’s a funny story that comes out of that trip. I was in line to talk the red carpet and, when I finally get to the front of the line, that guy Jack [Hanna] with all the animals comes in with a porcupine, a four-foot alligator and an owl that swooped over my head. Next thing I know all these movie stars arrive and rush to the front. Eventually I was like, “forget this,” and walked away. So I never actually did the red carpet thing.

Alligators and Arts and Crafts. Sounds like quite the trip.

Stay tuned for more in-depth looks at Season Two episodes as they air.

Missed Episode One? Don’t worry, your station may just be a little slow to pick it up. Check our Station Finder to see when it’s airing in your area.

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Support the Rodman Ride For Kids

Scenes from the startig line at last year's Rodman Ride For Kids. Photo courtesy of Sarah Steidinger Photography.

The Rodman Ride For Kids is one of Tommy’s favorite charities. It’s an “umbrella matching gift charity” that raises funds for youth-centered social services in Massachusetts that support at-risk kids.

The Rodman Ride is scheduled for this Saturday, October 1, kicking off and finishing at 10 Lincoln Road in Foxboro, Massachusetts. There’s a 25, 50 and 100 mile route that riders can participate in.

The charity has raised a little over $3,000,000 in donations so far but they are still a ways away from their goal of $8.2 million. So go to their website and donate today!

Good luck to those riding this Saturday!

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